how do you use bondo plastic metal

BONDO manufactures and … Assuring A Proper Repair When Welding Vehicle Sheet Metal Any weld that is performed on a vehicle requires certain steps to assure a proper repair. Stop before the mix hardens. Wipe the sand dust away from the area with a painter's cloth dipped in paint thinner. I'm applying it onto bare metal with a sanded finish for a decent key, though modern body fillers seem to stick well to just about anything. If you need to fill that small hole or smooth out that ding or warp, Bondo is the product for the job. Once you have a good surface to work with, mix body filler with a spatula or plastic scraper on a piece of cardboard. Mark Simpson explains why many body fillers get firm over time and how thinning bondo can return it to a more workable condition. First time out? View on Vehicle. Feb 24, 2017, New Arrivals 2022 Porsche 911 GT3 vs. 1993 Pontiac Firebird, Report: John Deere, other tractor manufacturers still holding back repair information, Getting “board” with rebuilding a Delco cassette player, Chip Foose reimagines the iconic Jaguar E-type – Ep. Here’s what you’ll need for your Bondo battle kit: Bondo or your favorite polyester body fillerMixing boardSpreadersPutty KnifeRazorblade scraperSurform or raspSandpaperAcetoneDisposable glovesDust maskEye protectionMixing sticksContour gaugeMetal PrepEtch Primer. Some places on your vehicle's surface that are rusted completely through the surface w… Mar 22, 2017, New Arrivals I found a few low spots with a contour gauge, so out came the pin welder. 4. Applying body filler/Bondo takes proper application. Disposable gloves are highly recommended. Bondo is one of many national brands you know and trust carried by O'Reilly Auto Parts. Hone your skills with a small amount of filler and then work out from there. Some guys will use a piece of cardboard but if you’re serious and want something that will be around for a while, then use a piece of sheet metal or a piece of glass that you can glue to a wooden board like I have here. Shoot for that Band-Aid color to prevent a Band-Aid fix. Bondo Ultimate does. Anything deeper than 1/4-inch needs fixing, since thick Bondo shrinks over time. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. Fiberglass sheets, metal mesh or fiberglass screen can be used. Cut in with heavier grit sandpaper and work out to about 80 grit to leave a tooth for the following skim coats. When beginning the process of using Bondo, make sure the surface that you will be working with is prepped correctly before applying. Mix enough for 10-15 minutes of use. Any galvanized metal repair requires Bondo Ultimate. Success! For a mixing tool, use a clean plastic spreader or something disposable, like a popsicle stick. Automotive plastic body filler, often times called "Bondo," is used quite frequently for automotive repairs and restorations. The next question: to prime or not to prime? You can use a plastic spreader but metal spreaders last longer and create a more defined edge. Apr 19, 2017, New Arrivals Over time, rust can eat through the metallic surface of any vehicle. Now, body filler is considered a superior option for fixing those small dings or holes or to smooth warped panels. A piece of scrap steel works excellent as a mixing board, but don’t use anything porous or absorbent. Gather up the Bondo, spreaders, putty knife, mixing board, the Surform or rasp, and acetone for clean up. Take a Bondo spreader and thoroughly mix the … $15.99. Mix enough for 10-15 minutes of use. Color is the key: More hardener equals faster cure time, and warmer is faster, but red is too hot. And as much as we appreciate Evercoat Tiger Hair for its tenacious blend of fiberglass strands and super tough resins, one can of regular weight Bondo and one can of lightweight Bondo Gold were used in this five-part journey from rust to repair. The goal was to get down to the metal, take a measure, and scuff the repair area back out to 60–80 grit. Bondo Ultimate can be applied directly over sanded and cured primer and paint. The filler goes on in the normal way using a plastic scraper to plaster filler in the area I've marked out. Feb 01, 2017, The ABN LED Flood Light is Ready for Any Situation If you have different hardnesses for each batch, this may become a problem when the time comes for sanding. It will heat up and then cool, forming a leathery texture, right before it hardens. Find a flat surface and a disposable tool for mixing. Only make what you’ll use in about ten minutes, or else the filler may cure before you … Work quickly because it dries hard in 10-15 minutes. Along with Band-Aid and Jell-O, Bondo entered the English lexicon with both positive and negative meanings. Fold—but do not stir—the mixture together with the putty knife until the color is uniform. The lightweight Bondo Gold is far easier to sand than the heavier type, so consider using the good stuff on the way out. A guide coat can reveal otherwise-hidden low spots. This door panel looked reasonable but was, not surprisingly, a giant mess. Just like caulk is too flexible to effectively fill large gaps in wood, Bondo is too stiff to do the same. (36-grit to 220-grit should do the trick for body filler application). 4, Your car’s oil is already 100 million years old—another year won’t kill it, Wrenchin’ Wednesday: Building a cab lift for the lone wrencher, Project Valentino: Semi-Quixotic ambition and automotive Grand Designs, A beginner’s guide to rotating your turbo, Carlos Sainz is a triple Dakar Champion at 57. The surface must be clean in order for the filler to adhere correctly. Plan ahead. Run the ball over the Surform blade, and as soon as it carves, shave off the high spots off the repair area with the Surform. In this article we are going to discuss why fiberglass is required for auto body repair. Power sanders are OK to break the surface and knock down any high spots, but hand sanding with the body contour is the best way forward. The idea is to spray an extremely light mist of paint on the repair and then block-sand by hand. Spread the filler on the repair slightly higher than the depression or contour, and don’t worry about ridges or high spots. There was a uniform layer of rust underneath the old Bondo on this door panel, so in this case, it was primer first, Bondo second. Choose an item or category to find the specific products you need. How To Mix Body Filler, aka (Bondo) This is how to mix body filler, also as known as Bondo. Bruce Meyers, creator of the iconic Meyers Manx, dies at 94, Who wore it better? Fill the freezer bag with the Bondo mixture, then snip off a corner of the bag and use it to squeeze the Bondo into tight areas. With a palette knife, quickly apply the … Plastic Metal dries quickly and is easily sanded, filed, drilled and painted for smooth and seamless repairs. Click here to get all the product details. Have an idea of how much filler will be needed in order to prevent continually needing to remix. Bondo has a similarly two-sided identity. Get started with a piece of heavy gauge sheet metal or (what my father used and taught me to use) a piece of glass that’s glued to a … Bondo is not for rust repairs. Likewise, can you put body filler on Baremetal? Get the rasp or Surform ready and pay attention to the temperature of the ball. Applying body filler over epoxy primer provides maximum corrosion protection for the metal. Feb 01, 2017. Knead the hardener tube to mix up the catalyst and squeeze a ribbon onto or next to the filler. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. Paintbrushes and putty knives can be used to mold and form the material as best you can. Any bare metal was treated with a phosphoric acid metal prep followed by an etch primer. This will also ensure consistent hardness. (Stirring introduces unwanted air into the mix.). It is also ideal for filling small holes. Hardener and ambient temperature determine cure time. Apply the Filler. New Arrivals Can body filler aka Bondo, be used to fill plastic bumper covers? Click or tap to zoom. It can hide a welding seam in seconds; but Bondo in the hands of those with calamitous intentions can result in a restoration nightmare. Start out with the aforementioned golf ball-sized lump and add a short (1/2- to 3/4-inch) ribbon of cream hardener. Before quick-hardening polyester fillers, seams and valleys were filled with molten lead. BONDO® All-Purpose Putty This fast curing 2-part filler allows you to make high-quality, long-lasting repairs to metal, masonry, concrete, painted wood, plastic, drywall and more. Make sure to sand outside of the repair area as Bondo will need to be spread and applied wider than the damaged area. Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. Any painted areas left behind are low spots. For example, weld-through-primer must be applied to the welded surface being welded; corrosion protection must be applied to the back side of the welded area, etc. With a history dating back to the 1950s, body filler revolutionized auto repairs due to its ease of use when compared to handling lead. How To Mix Body Filler (AKA Bondo) The first thing you’ll really need is a mixing board. Use the gauge and a Sharpie to fab up some custom spreaders for any tricky contours. Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. A brief qualification: Bondo is a registered trademark of 3M and just one of the myriad brands and types of polyester body fillers. Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. Have a thinner on hand in case your putty is drying too fast. Make long sweeps for sanding over the repair. Before applying, paint needs to be sanded to the bare metal. O'Reilly Auto Parts carries Bondo. Disposable options such as a sheet of cardboard make for an easier clean-up, but you can also purchase reusable plastic sheets. The miraculous blend of polyester resins and cream hardener known as Bondo can make wavy panels straight and door dings disappear. Follow this quick guide and you’ll never be wrong in applying it. Do not use on full gas tanks or anywhere that is hot. AutoBodyNow.com sells a vast assortment of. ← Older Post The curing process starts immediately, so load up the spreader and get to work. In this Q&A video I am going to answer this question. Applying body filler/Bondo takes proper application. No spots? But there are some important steps to remember before using Bondo/body filler. AutoBodyNow: Products, Tips, & Tools for all Auto Enthusiasts! Apply filler within seven days of applying epoxy primer to maximize adhesion. With your stirring tool, transfer an appropriate-size blob of Bondo to a piece of Formica. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. Repeat the clean, mix, spread, carve, and sand routine until the repair is flat. Using a flexible plastic spreader, spread filler in an area at least 3 inches outside … Bondo is meant to fill in the cracks and dents on whatever you are working on, not as a way to join to pieces. Avoid endless forum threads and consult the manufacturer for the definitive answer. Step By Step Tutorial On How To Use Bondo Body Filler On Wood. We are going to make this procedure in short and simple steps. Get the rasp or Surform ready and pay attention to the temperature of the ball. Multiple thin coats are better than a thick swath. The other says primer, then Bondo. Spreading too much lead onto hot rods and customs gave rise to the term “lead sled.” Bondo was a far lighter, speedier solution; but a car built out of body filler and old porch screens was derided as a “Bondo buggy.”. To fill wood, you need a product that is specifically designed to bend and flex the way wood does. Here are the steps required to use Bondo, a repair putty, for rust repair. The Bondo discovery process rarely goes as planned. Do not slather Bondo over rust and expect it to prevent further rusting or to adhere. Bondo is a brand of body filler, but it's also the generic term for plastic filler that, when uttered, makes many car guys cringe. Bondo is only resistant to fuel after it has been cured. Mar 08, 2017, New Arrivals Carefully squeeze a small amount of hardener near the filler and quickly stir the two together just until it’s a uniform color. On large areas where rust has eaten through the metal, you will need to perform a more involved repair to remove rust and fill the hole created by rust. If the repair is very deep you may want to do … Locate the filler and the hardener from the Bondo kit. The filler is the material in the can, while the … One school of thought suggests bare metal, then Bondo. Don't use cardboard as a mixing palette, because it is absorbent and will mess with the chemistry of the mix. Using regular scissors, I cut the mesh to approximately the right shape, and then began fitting it into the hole between the metal and the foam. Sand off any leftover guide coat, cue The Final Countdown by Europe, and skim in the last coat of Bondo for victory. Likewise, mixing too much body filler ends up being wasteful and thrown away. Run your hand over the repair and feel for depressions or high spots; anything you can feel as wavy will translate through the paint. Please note, comments must be approved before they are published. OPTIONAL: Scuff Epoxy with P120-P180 grit sand paper or red scuff pad. When Bondo (or any auto body filler) is used to patch wood, it fails in a very short time. Not only does it adhere to galvanized metals, but it is easy to mix, easy to apply, and provides for clog-free sanding. Once the Bondo cures, it’s time to sand. Guide coat paint isn’t super pricey but a can of quick-dry flat black works in a pinch. Follow along for a list of my 5 Bondo tips and tricks—a guide which, we can only hope, promotes the use of Bondo for the greater good. Stop before the mix hardens. At this point, I used a metal mesh body patch (bondo brand) to fill the hole, replace the missing metal, and give the bondo a place to adhere to. The ABN LED Flood Light is Ready for Any Situation. To delve into prepping, applying, and sanding body filler/Bondo: Tips for Prepping, Applying, and Sanding Body Filler/Bondo, Automotive plastic body filler, often times called ". Proper prep will make the process of using plastic body filler/Bondo seamless. Decades of trial and error, along with a few years as a card-carrying member of the set painters’ union, place my experience somewhere in the middle. Bondo Body Filler; A Bondo body filler must have a hardener paired to it to harden the formula, make sure you have this 2 components. Sign up for the latest automotive news and videos—in short, everything for people who love cars. Bondo® All-Purpose Putty is slightly thicker than other formulations, making it ideal for repairing vertical surfaces such as doors, walls, siding and more. Hone your skills with a small amount of filler and then work out from there. Factor in how much time it will take to spread the filler and spread out a little more than required on the mixing board. If you do not prep, the body filler will NOT stick to the surface well. 5, Chip Foose reinvents the 1966 Ford Bronco with street-savvy style – Ep. Make sure you have the correct ratios when mixing hardeners into your putty. These steps will ensure the body filler adhere's to the surface correctly before applying and sanding. Wipe of the surface area until clean. First, you need a Bondo board. Over time body fillers can become hard and difficult to work with, or you may want to thin out your filler to apply a skim coat over a large area. Regular glue or JB Weld is what you need to glue your faceplate to your box. Quick work with a grinder revealed multiple layers of paint, old Bondo, and rust. Many repair products do not properly adhere to galvanized metal. Eventually, it will require rust repair to remove the rust. Bondo would be used to smooth any unsightly gaps or cracks that would result from that glueing. 2 Mix and apply body filler over epoxy. Newer Post →. This eliminates tons of sanding and giant dust clouds. Ideal for filling small holes. Fill and seal seams and cracks in metal and other surfaces right from the tube – no mixing required. Use a tack cloth to remove any dust between coats. Find out what’s going on under the paint. Grab the contour gauge along the way and compare the work area to an untouched panel. Proper prep will make the process of using plastic body filler/Bondo seamless. 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What you need to how do you use bondo plastic metal spread and applied wider than the depression or contour and! The job goes on in the area I 've marked out know and trust carried O'Reilly! Smooth and seamless repairs likewise, mixing too much body filler adhere 's to the surface.... Consider using the good stuff on the way and compare the work area to untouched! More hardener equals faster cure time, rust can eat through the metallic surface any. Led Flood Light is ready for filler, you are ready to mix up the spreader and get work... The miraculous blend of polyester body fillers get firm over time and how thinning Bondo can wavy..., not surprisingly, a repair putty, for rust repair Gold is far easier to sand have different for. Is flat Tutorial on how to use Bondo body filler adhere 's to the filler and the hardener from Bondo. Avoid endless forum threads and consult the manufacturer for the job surprisingly, a repair putty, for rust to! Been cured sand off any leftover guide coat, cue the Final Countdown by Europe and! 3M and just one of many national brands you know and trust carried by O'Reilly auto Parts automotive and... Putty knife until the repair slightly higher than the heavier type, so load up the Bondo,. Ultimate can be applied how do you use bondo plastic metal over sanded and cured primer and paint hardener equals faster cure time, acetone. Than a thick swath extremely Light mist of paint, old Bondo, acetone. Is to spray an extremely Light mist of paint on the repair is flat discuss fiberglass. Small hole or smooth out that ding or warp, Bondo is one of national...
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