The Quad 204 project has involved construction of a purpose-built FPSO, the Glen Lyon, which is expected to process 130,000 barrels of oil a day at peak production. Storage capacity of up to 800,000 barrels of oil. It left Asian waters in early December 2015 and, following a short stop in Norway, arrived on field West of Shetland in June 2016. BP’s Glen Lyon FPSO taking shape in South Korea. The Quad 204 project is a development of the greater Schiehallion field area, comprising of a new floating production, storage and offloading (FPSO) vessel, new seabed infrastructure and utilizing enhanced oil recovery technology. Technip UK secured a €600m contract from BP and partners to develop the subsea infrastructure for the Quad 204 project. 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The Schiehallion FPSO went on stream in 1998. Connected to subsea by 21 new subsea risers, including 15 new production risers, 3 gas risers and 3 water injection risers. 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Known as Glen Lyon, it will be able to hold 900,000 barrels of oil and compress 220 million cubic feet of gas a day. Around the world: how has Covid-19 affected offshore exploration. The winching system for the FPSO’s risers and mooring chains was manufactured by NFM Technologies. NFM builds full redundancy into Quad 204 turret winch. An ST8 series sewage treatment plant and the inert gas generator package for the FPSO were supplied by Hamworthy, while five more separate water treatment facilities were supplied by Eng-Cad. Fabrication of 44 process fluid handling structures, including manifolds, flowline and riser terminations, subsea isolation valve structures, and 30 control distribution structures including assemblies and umbilical terminations are being handled by Babcock. Other key UK contractors included Technip for the supply of flexible risers and offshore installation; Aker Subsea for subsea control systems and Amec Foster Wheeler for hook-up and commissioning support. Vector is supplying its Techlok clamp connectors for the turret system. Production from the project is expected to ramp up to a plateau level of 130,000 barrels per day. QUAD 204 TURRET MOORING SYSTEMS Discipline Product Line Project TMS SBM Offshore supplied BP with the QUAD 204 Turret for the Glen Lyon FPSO. (Loading)*. The equipment was installed on the vessel at Hyundai Heavy Industries yard in Ulsan, South Korea, at the end of last year. The company was also involved in conducting the front-end engineering design (FEED) for the FPSO. The project shows the subsea infrastructure that sits beneath BP's Glen Lyon FPSO vessel. Production began in May 2017. GBp The Glen Lyon FPSO is a key element of the multi-billion pound Quad 204 redevelopment project, extending production out to at least 2035. Schiehallion Area has five dril… OneSubsea has been assigned to manufacture 11 subsea trees for the project under a £65m (approximately $109m) contract. Emerson Process Engineering provided its patented PlantWeb digital plant architecture, DeltaV digital automation systems, DeltaV SIS process safety system, and AMS Suite predictive maintenance software for the new FPSO. The world’s largest harsh water floating, production, storage and offloading (FPSO) vessel, with superior seakeeping and long-term processing capabilities. Two risers and five infield umbilicals for the project were supplied by Oceaneering. Quad 204 FPSO. Moored by 20 mooring lines, each almost a mile (1.6km) in length. You can choose to allow all cookies by clicking ‘Allow all’ or manage them individually by clicking ‘Manage cookie preferences,’ where you will also find more information. The new FPSO will be moored in the same location as the existing unit and first oil for the project is planned for 2016. Without the skills and expertise of the UK supply chain, delivery of the Quad 204 project would not have been possible. We use cookies to ensure that we give you the best experience on our website. BP’s Quad 204 Project involves the redevelopment of the Schiehallion (one of the biggest UK North Sea Fields) and Loyal fields, located west of the Shetland Islands in Blocks 204 and 205 of the UK Continental Shelf (UKCS) at water depths between 300m and 550m. Quad 204 is a major redevelopment of the greater Schiehallion and Loyal fields. The Quad 204 project has involved construction of a purpose-built FPSO, the Glen Lyon, which is expected to process 130,000 barrels of oil a day at peak production. Rosyth-based Babcock fabricated 73 subsea structures for the project – one of the largest subsea fabrication orders placed in the UK. Photo from BP. The company was assisted by HCS Control Systems. Our solution One of the most successful innovations on the project has been the introduction of offshore tablets, helmet cameras, and smart headsets, as part of a trial of new digital smart workpacks , as a replacement for traditional hardcopy workpacks. Graphic Representation of Tritech’s RAMS deployment Rendered image of the FPSO TMS to be deployed on BP’s Quad 204 development, as designed and manufactured by SBM, (image supplied by SBM). The subsea control equipment for the project was supplied by Aker Solutions under a Nkr650m (approximately $109m) contract. The $1.2bn engineering, procurement and construction (EPC), optional transportation and commissioning assistance contract for the new North Sea field FPSO was awarded to Hyundai Heavy Industries in February 2011. The living quarters of the FPSO were designed by Arcadion, the lifeboats equipped within the FPSO were supplied by Norsafe, the seals used for the construction of the FPSO were supplied by Roxtec and the paint for the FPSO was supplied by Jotun. It has a liquid processing capacity of 47,800t a day (320,000 barrels a day), a storage capacity of one million barrels, and handles 49,300m³ a day of produced water. The API 610 VS4 vertical sump pumps for the FPSO were supplied by Amarinth. Quad 204 project model commissioned by BP. It extends over an area of 220 km2 in water depths of approximately 140 m. Customer challenges (Loading), USD Solution: Detail design & engineering, HVAC product supply (Customised), System Automation; Supervision of Installation, System commissioning (Onshore & Offshore) & documentation . The Quad 204 project involves a newbuild FPSO, the 270m-long Glen Lyon, which will become the North Sea’s largest unit once operational, onto which BP is planning to pre-invest in key polymer injection facilities. Year: 2012. The Quad 204 TMS was engineered, procured and constructed for installation within the new BP FPSO Glen Lyon for station west of Shetland. The Quad 204 project involves a newbuild FPSO, the 270m-long Glen Lyon, which will become the North Sea’s largest unit once operational, onto which BP is planning to pre-invest in key polymer injection facilities. Designed for 25 years of operation, the new Quad 204 FPSO is 270m-long, 52m-wide, possess an operating draft of 14m to 20m, and provide accommodation for 125 people. This project is expected to increase the Clair field’s life until 2050 and deliver up to 120,000 b/d at peak. Quad 204 is a field redevelopment project located West of Shetland in the UK. BP a annoncé le 22 mai la mise en production de Quad 204, à l’ouest des îles Shetland. The existing wells and manifolds were tied back to the new FPSO via subsea flowlines and flexible risers. The project has also seen a complete upgrade of the subsea infrastructure and the start of a major drilling campaign with up to 20 new wells planned. Schiehallion and the adjacent Loyal fields were first developed in the mid-1990s and have produced nearly 400 million barrels of oil since production started in 1998. The Clair Ridge Platform, along with its neighbour Quad 204 FPSO, was built by BP to service fields in the North Sea, west of Shetland, Scotland. Tugs were used to tow it, first, the 15,300 nautical miles from South Korea to Norway and then the 286 nautical miles to the West of Shetland. The oil and gas metering systems and slops separation facilities were supplied by Alderly Systems. Due to come on stream in 2016, the Quad 204 project will extend production from the hub beyond 2015. Just over a year after first oil, the Glen Lyon FPSO has successfully completed its ramp-up by producing 132,200 barrels of oil on 23 June – exceeding the maximum design rate target of 130,000 barrels a day. As part of the Quad 204 project, the harsh water floating, production, storage and offloading (FPSO) vessel, Glen Lyon, was constructed and installed at the location. It will replace the existing ‘Schiehallion’ FPSO and include an extension of a subsea system with new and replacement flow lines, new and replacement risers and 14 wells in addition to the 52 existing ones. The Schiehallion and neighbouring Loyal fields have produced nearly 400 million barrels of oil since production started in 1998 and an estimated 450 million barrels of resource is still available. Rendered image of Quad 204 FPSO TMS, as supplied by SBM. We use cookies to collect and analyse information on our site's performance and to enable the site to function. The Quad 204 project is now complete, with the Glen Lyon FPSO operational. In both cases, SBM Offshore (SBMO) is the supplier of the Turret Mooring System. A new 270m long FPSO – the Glen Lyon – will replace the old Schiehallion FPSO, located in the North Sea, 150km from West Shetland. The EPC contract for the internal turret mooring system for the FPSO has been awarded to SBM Offshore. Need: Complete HVAC system & Customised product for FPSO Turret E-house . BP’s Glen Lyon FPSO taking shape in South Korea. Technip was awarded a €600m (approximately $805m) contract to execute certain subsea infrastructure installation works associated with the project. If the subsequent polymer project goes ahead, it will be the first deepwater subsea polymer EOR project. BP's Quad 204 Project involves the redevelopment of the Schiehallion (one of the biggest UK North Sea Fields) and Loyal fields, located west of the Shetland Islands in Blocks 204 and 205 of the UK Continental Shelf (UKCS) at water depths between 300m and 550m. If you continue to use this site we will assume that you are happy with it. Schiehallion and Loyal fields started production in 1998 and have produced more than 400 million barrels of oil from 54 wells, with approximately 450 million barrels of resource still estimated to be in place. Lyon-based NFM Technologies has delivered the Glen Lyon FPSO turret installation winch to SBM Offshore for BP's Quad 204 redevelopment project west of Shetland. In order to process all this increased output, a new FPSO is being built. Tritech has been subcontracted by SBM to supply its patented RAMS real-time riser and mooring line monitoring system for the FPSO. • Quad 204 priorities were clearly to ensure the safe removal of the FPSO within the short working window West of Shetland UKCS • All risers were disconnected from the FPSO, cross hauled to a construction vessel and laid on the seabed in a wet store configuration to allow for expedited FPSO release. Ce projet a donné lieu à la construction de la plus grande barge de production, stockage et déchargement (FPSO) au monde pouvant fonctionner en conditions difficiles. The facility measures 270 meters long by 52 meters wide. Many systems needed to be removed or replaced to different degrees, as well as expanded. Quad 204 Deepsea Aberdeen: New 6th Gen’ semi –dual derrick Quad 204 –Schiehallion Field –Restarting a brownfield subsea development Thomas Harpley, Reservoir Engineer 9th May 2018 New FPSO, Glen Lyon: biggest in N hemi-sphere This was quite a journey considering the FPSO does not have its own means of propulsion. Tritech announced it has been awarded a contract for its real-time riser and mooring line monitoring system RAMS. After 15 years of operating in harsh conditions and producing nearly 400 million barrels of oil, the original Schiehallion floating, production, storage and offload (FPSO) vessel required replacement to enable continued production from the fields. The engineering design and project management services for the subsea, umbilical, riser and flowline (SURF) infrastructure were rendered by Wood Group Kenny. The project has also seen a complete upgrade of the subsea infrastructure and the start of a major drilling campaign with up to 20 new wells planned. Quad 204 (FPSO Turret Top side/E-house) Customer: Dynamac shipyard - Singapore (SBM- Monaco) End Client: BP – UK . Certain existing subsea structures were also decommissioned as part of the project. Train described the redevelopment’s subsea system as “one of the largest, if not the largest in the world.” The company worked with Wood Group Kenny on the subsea design engineering, various legacy equipment suppliers and Technip for installation and flexible pipe supply. Cookies also allow us and our partners to show you relevant ads when you visit our site and other 3rd party websites, including social networks. Quad 204, Schiehallion Field: Exploitation of a deeper reservoir fairway. Designed for 25 years of operation, the new Quad 204 FPSO is 270m-long, 52m-wide, possess an operating draft of 14m to 20m, and provide accommodation for 125 people. This 270-meter FPSO is designed to produce 130,000 barrels of oil and 2.2 million cubic meters of gas per day; The Greater Clair Ridge Field is located 75 km west of Shetland. The gas export facilities remain unchanged. Offloading facility (FPSO). Located West of Shetland in the UK, the Quad 204 is an ambitious project to construct a new Floating, Production, Storage and Offloading (FPSO) unit to replace the existing Schiehallion FPSO. Expro received a seven-year contract from BP to provide vertical Xmas tree landing string for the installation of BP’s subsea completions. ARCADION are delighted to have completed a major project for BP’s Glen Lyon FPSO (Quad 204), due to be deployed to the Schiehallion/ Lyon Field in the North Sea. It has a liquid processing capacity of 47,800t a day (320,000 barrels a day), a storage capacity of one million barrels, and handles 49,300m³ a day of produced water. KBR has been subcontracted by HHI to provide engineering design and procurement support services for the FPSO. Production was stopped in the Schiehallion Area in early 2013 to allow for work on the Quad 204 project to begin. "The start of production from Quad 204 is an important milestone for BP, marking a return to growth for our North Sea business." Waste heat recovery units (WHRUs) are featured on the FPSO. The Quad 204 turret is one of the largest in the world with a mooring force of 2,250 tonnes in the 100-year return environmental conditions. It measures close to 100m in height and weighs more than 10,000 tonnes. The second and third phases provide a further option to develop 24 infill wells in future. Process plant designed to handle 130,000 barrels of oil and 220 million cubic feet of gas per day. Gas continues to be exported to the Sullom Voe Terminal (SVT) via the West of Shetland Pipeline System, while oil is delivered using shuttle tankers either to an onshore terminal or directly to markets in northern Europe. *Market data delayed by 20 minutes. The first phase of the project involves the drilling of 17 producer wells and eight water injection wells. Bowtech Products has been subcontracted by SBM Offshore to supply its Chain Stopper Monitoring System for the installation of the FPSO’s turret mooring system. Project description. If the subsequent polymer project goes ahead, it will be the first deepwater subsea polymer EOR project. The partners in the project include BP (36.3%), Shell (36.3%), Hess (12.90%), Statoil (4.84%), OMV (4.84%) and Murphy Petroleum (4.84%). Competentia and our US consulting arm, Argonauta, provide the most... Bayan oil and gas field is located in sub-block 4Q-21 of the Balingian Province at a water depth of 28m,…, The Kristin Sor oil and gas fields are satellite fields proposed to be developed in the southwestern part of the…, Grasel oil field is located within the Skarv area above the Skarv reservoir, approximately 210km offshore Sandnessjøen on the Norwegian…, Yumna oil field located in Block 50 Oman at a water depth of 30m, approximately 30km offshore east Oman, is…, Get important industry news and analysis sent to your inbox – sign up to our e-Newsletter here, “The new Quad 204 has a liquids processing capacity of 47,800t a day (320,000 barrels a day).”, “The engineering design and project management services for the subsea, umbilical, riser and flowline (SURF) infrastructure were rendered by Wood Group Kenny.”. These facilities are temporarily deactivated to facilitate project activities. Oil production from the project is expected to peak at 20,000t a day in 2016, and gas production capacity is expected to be 3.5 million cubic feet a day. Mary Ward, BP DEVEX, 9th May 2017 back online through new Glen Lyon FPSO production redevelopment drilling programme, which commenced effective whilst being results to date of the four T28/T25 wells will shared in New FPSO, Glen Lyon: biggest in N hemi-sphere . The Quad 204 project has included the construction and installation of the world’s largest harsh water floating, production, storage and offloading (FPSO) vessel – the ‘Glen Lyon’, a major upgrade and replacement of subsea facilities and a continuous drilling programme of up to 20 new wells to enable the full development of the reserves. As part of the planned field development the QUAD 204 FPSO currently under construction will replace the producing unit in 2015. The project was approved in July 2011 and is estimated to cost £3bn (approximately $5bn). The Quad 204 is being built by Hyundai Heavy Industries in South Korea, the largest shipyard in the world. Technological advances also increased understanding of the fields and BP saw the greater potential the Schiehallion Area holds. The Quad 204 project is a project to replace an existing FPSO currently stationed in the North Atlantic, west of the Shetland Isles in UK waters. The wells will be drilled through 2021 using Odfjell Drilling’s newly built GVA7500 designed drilling rig, Deepsea Aberdeen, through a directional drilling method. The state-of-the-art FPSO will eventually make a journey across the world to work on the £3billion Quad 204 redevelopment project of the Schiehallion and Loyal fields, west of Shetland. Anchored to the seabed via a turret mooring system allowing the vessel to rotate and position head to the prevailing environment. The project primarily involves the replacement of the existing floating, production, storage and offloading (FPSO) vessel with a larger FPSO designed to accommodate new neighbouring field tie-ins, the development of additional wells and the installation of new subsea infrastructures such as production flowlines, dynamic and static umbilicals, risers and manifolds. The Quad 204 Project will extend the life of the two fields, enabling them to continue production beyond 2035. Quad 204 is equally ambitious above the surface. The Quad 204 project presents one of the most complex engineering challenges BP and its partners have ever undertaken. Clair Ridge is now on station where hook up works continue. The FPSO is powered by four dual-fuel (produced gas or low-sulphur diesel) turbine generators implementing dry low emissions (DLE) system, with one serving as a standby generator. The TMS, comprising proprietary SBM Weathervanning and Swivel technology, presented a number of technological challenges in order to meet the European / UK Legislation. Categories: Business & Finance; Posted: over 6 years ago Advertisement Advertisement Posted: over 7 years ago UTEC Geomarine Wraps Up Quad 204 Survey UTEC Geomarine has announced the successful completion of a significant geotechnical survey … BP Quad 204 FPSO and Clair Ridge Platform P/J. Photo from BP. The aim of the project is to construct a new Floating, Production, Storage and Offloading (FPSO) vessel to replace the existing Schiehallion FPSO. With the fields’ redevelopment through the Quad 204 project, BP and co-venturers expect to unlock a further estimated 450 million barrels of resources, extending the life of the fields out to 2035 and beyond. Glen Lyon was constructed at the Hyundai Heavy Industries shipyard in Ulsan, South Korea. 270 metres long by 52 metres wide, weighs around 100,000 tonnes and accommodates up to 140 people. The new Glen Lyon FPSO measures 270 metres long by 52 metres wide. Instrument Commissioning / Maintenance Glen Lyon QUAD 204 FPSO BP Dec 2015 - Present 5 years 2 months. The FPSO’s layout and hull building specification, including the drawings, were provided by Corbett Marine. It will be able to process and export up to 130,000 barrels … The FPSO is powered by four dual-fuel (produced gas or low-sulphur diesel) turbine generators implementing dry low emissions (DLE) system, with one serving as a standby … Glen Lyon (Quad 204) 160 fire doors to the Glen Lyon FPSO. Destec has been contracted to supply its DESFLEX compact flanges for the subsea facilities, while some flanges were supplied by HPF. Outline • Schiehallion Field Introduction. 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